Introduction

The CCD sensor is a highly programmable imaging module which will, for example, enable the following type of applications

Industrial applications:

triggered image acquisition with precise control of image integration start by hardware trigger input.
image acquisition of fast moving objects due to:
- frame integration, integrating all pixels at a time in contrast to CMOS imager which typically integrate line-by-line.
- short shutter time, to get sharp images.
- flash control output to have enough light for short time.

Scientific applications:

long time integration for low light conditions.
optimizing image quality using the variable shutter control.

Details of operation

The process of getting an image from the CCD sensor can be separated into three different phases.

Trigger

When coming out of reset or ready with the last readout the CCD controller is waiting for a Trigger signal.

The following trigger modes are available:

Mode	Description
Continuous	Free running, no external trigger signal needed.
OnDemand	Image acquisition triggered by command (software trigger).
OnLowLevel	As long as trigger signal is Low camera acquires images with own timing.
OnHighLevel	As long as trigger signal is High camera acquires images with own timing.
OnFallingEdge	Each falling edge of trigger signal acquires one image.
OnRisingEdge	Each rising edge of trigger signal acquires one image.
OnHighExpose	Each rising edge of trigger signal acquires one image, exposure time corresponds to pulse width.

TriggerSource Impact Acquire	TriggerSource GenICam(BCX)
GP-IN0	Line4
GP-IN1	Line5

See also

For detailed description about the trigger modes (https://www.balluff.com/en-de/documentation-for-your-balluff-product [Impact Acquire API])

C: TCameraTriggerMode
C++: mvIMPACT::acquire::TCameraTriggerMode

Note: Trigger modes which use an external input (ctmOnLowLevel, ctmOnHighLevel, ctmOnRisingEdge, ctmOnFallingEdge) will use digital input 0 as input for the trigger signal. Input 0 is not restricted to the trigger function. It can always also be used as general purpose digital input. The input switching threshold of all inputs can be programmed with write_dac(level_in_mV). The best is to set this to the half of the input voltage. So for example if you apply a 24V switching signal to the digital inputs set the threshold to 12000 mV.

Exposure aka Integration

After an active trigger, the integration phase starts with a maximum jitter of t_trig. If flash illumination is enabled in software the flash output will be activated exactly while the sensor chip is integrating light. Exposure time is adjustable by software in increments of t_readline.

Readout

When integration is finished, the image is transferred to hidden storage cells on the CCD. Image data is then shifted out line-by-line and transferred to memory. Shifting out non active lines takes tvshift, while shifting out active lines will consume t_readline. The number of active pixels per line will not have any impact on readout speed.

CCD Timing

Timings

Name	Description	Pixel clock
		20 MHz	40 MHz
t_trig	Time from trigger (internal or external) to exposure start	3.6us	1.8us
t_trans	Image transfer time (move image to readout cells in CCD)	42.6us	21.3us
t_readline	time needed to readout a line	39.05us	19.525us
t_vshift	time needed to shift unused lines away	3.6us	1.8us
t_wait	minimal time to next trigger	7.2us	3.6us
t_exposure	Exposure time	1us..10s	1us..10s
t_readout	Image readout time (move image from readout cells to memory	t_readout = (ActiveLines * t_readline) + (504 - ActiveLines) * t_vshift + t_readline

Note: In partial scan mode (readout window ysize < 480 lines).

To calculate the maximum frames per second (FPS_max) you will need following formula (Expose mode: No overlap):

FPS_max =                         1
           --------------------------------------------------
           t_trig + t_readout + t_exposure + t_trans + t_wait

(Expose mode: Overlapped):

t_trig + t_readout + t_trans + t_wait < t_exposure:    FPS_max =        1
                                                                 ---------------
                                                                    t_exposure

t_trig + t_readout + t_trans + t_wait > t_exposure:    FPS_max =                   1
                                                                 -------------------------------------
                                                                 t_trig + t_readout + t_trans + t_wait

Example: Frame rate as function of lines & exposure time

Now, when we insert the values using exposure time of, for example, 8000 us, 480 lines and 40MHz pixel clock (Expose mode: No overlap):

FPS_max =                                                1
           -----------------------------------------------------------------------------------------------
           1.8 us + ((480 * 19.525 us) + ((504 - 480) * 1.80 us) + 19.525 us) + 8000 us + 21.3 us + 3.6 us
        =  0.0000572690945899318068   1 / us
        =  57.3

Frame rate calculator

Note: The calculator returns the max. frame rate supported by the sensor. Please keep in mind that it will depend on the interface and the used image format if this frame rate can be transferred.

See also: To find out how to achieve any defined freq. below or equal to the achievable max. freq., please have a look at Achieve a defined image frequency (HRTC).

Reprogramming CCD Timing

Reprogramming the CCD Controller will happen when the following changes occur

Changing the exposure time
Changing the capture window
Changing Trigger Modes

Reprogram time consists of two phases

Time needed to send data to the CCD controller depending on what is changed

exposure : abt 2..3ms
window: abt 4..6ms
trigger mode: from 5..90ms,
varies with oldmode/newmode combination
Time to initialize (erase) the CCD chip after reprogramming this is fixed, abt 4.5 ms

So for example when reprogramming the capture window you will need (average values)

t_regprog = change_window + init_ccd

t_regprog = 5ms + 4.5ms

t_regprog = 9.5ms

CCD Sensor Data

Device Structure

Interline CCD image sensor
Image size: Diagonal 6mm (Type 1/3)
Number of effective pixels: 659 (H) x 494 (V) approx. 330K pixels
Total number of pixels: 692 (H) x 504 (V) approx. 350K pixels
Chip size: 5.79mm (H) x 4.89mm (V)
Unit cell size: 7.4um (H) x 7.4um (V)
Optical black:
- Horizontal (H) direction: Front 2 pixels, rear 31 pixels
- Vertical (V) direction: Front 8 pixels, rear 2 pixels
Number of dummy bits: Horizontal 16 Vertical 5
Substrate material: Silicon

Characteristics

These zone definitions apply to both the color and gray scale version of the sensor.

Color version

Gray scale version

Device Feature And Property List

Frame rate calculator
Expose mode:	Exposure and readout without overlapping Overlapping exposure and readout (default)
Pixel clock:	40 MHz 20 MHz
Exposure time:	us
Number of lines:
Frame rate (max):	1/s